Industrial Automation Solutions
Solution Overview
Industrial automation solutions are a comprehensive set of solutions integrating PLC control systems, human-machine interfaces, industrial networks, and intelligent equipment, aiming to realize automated control and intelligent management of production processes.
The solution adopts a hierarchical distributed architecture, including field equipment layer, control layer, monitoring layer, and management layer, connecting each layer through industrial networks to realize real-time collection, transmission, and analysis of data.
By implementing industrial automation solutions, enterprises can improve production efficiency, reduce operating costs, enhance product quality, and strengthen market competitiveness. Whether it is a new production line or the transformation of an existing production line, we can provide customized solutions to meet the needs of enterprises in different industries and sizes.
Our industrial automation solutions cover full-process services from equipment selection, system design, programming and debugging to on-site services, ensuring stable operation and continuous optimization of the system.
Solution Architecture
Industrial Automation Solutions Three-layer Architecture Diagram：Perception Layer、Network Layer Application Layer
Solution Core Values
Improve Production Efficiency
Through automated control, reduce manual intervention, increase production efficiency by 20-30%
Enhance Product Quality
Reduce human error, improve product consistency and qualified rate
Lower Operating Costs
Optimize resource utilization, reduce energy consumption and labor costs
Enhance Production Flexibility
Support rapid changeover and flexible production, adapt to market changes
Core Functions
Production Line Automation Control
- PLC control system design and programming
- Human-machine interface development
- Industrial robot integration
- Automated production line transformation
Production Data Collection and Analysis
- Real-time data collection and storage
- Production report generation and analysis
- Quality traceability system
- Production efficiency evaluation
Industrial Network and Communication
- Industrial Ethernet design and implementation
- Fieldbus integration
- Industrial IoT solutions
- Network security assurance
Equipment Status Monitoring and Maintenance
- Real-time equipment status monitoring
- Predictive maintenance system
- Fault diagnosis and alarm
- Maintenance plan management
System Interface Display
Smart Power Distribution Monitoring Main Interface
Energy Analysis Report Interface
System Components
1 Control System
- PLC controllers (Siemens, Omron, Mitsubishi, etc.)
- Touch screen human-machine interface
- Industrial computer
- Motion control system
2 Actuators
- Industrial robots
- Servo motors and drives
- Pneumatic and hydraulic systems
- Electric actuators
3 Detection and Sensors
- Photoelectric sensors
- Proximity switches
- Pressure sensors
- Temperature sensors
4 Network and Communication
- Industrial Ethernet switches
- Fieldbus modules
- Wireless communication devices
- Industrial firewalls
Technical Parameters
系统总体参数
电压等级
- 高压侧：6kV / 10kV / 35kV
- 低压侧：AC 380V/220V
- 控制电源：DC 220V / AC 220V
电流范围
- 高压侧：最大630A
- 低压侧：最大6300A
- 测量精度：0.2级
系统性能
- 数据采集周期：1-30秒可调
- 通信速率：10/100Mbps自适应
- 系统容量：支持1000+监测点
设备参数
| 设备名称 | 主要参数 | 防护等级 | 工作环境 |
|---|---|---|---|
| 智能高压开关柜 | 10kV, 630A, 25kA/3s | IP4X | -5℃~+40℃, ≤95%RH |
| 低压配电柜 | AC 380V, 4000A, 50kA/0.5s | IP3X | -5℃~+40℃, ≤95%RH |
| 智能测控装置 | 采样率200kHz, 测量精度0.2级 | IP20 | -10℃~+55℃, ≤95%RH |
| 监控主机 | 四核处理器, 8GB内存, 1TB存储 | IP20 | 0℃~+40℃, ≤80%RH |
Solution Advantages
Improve Production Efficiency
Automated production lines can run continuously for 24 hours, reducing downtime and improving equipment utilization.
- Reduce manual intervention, lower labor costs
- Increase production speed and output
- Optimize production processes, reduce waste
Enhance Product Quality
Automated systems can precisely control production processes, reduce human errors, and improve product consistency.
- Real-time quality inspection and control
- Complete quality traceability system
- Reduce defective product rate
Optimize Production Management
Realize visual management of production processes through data collection and analysis.
- Real-time monitoring of production data
- Intelligent scheduling and production planning
- Intelligent equipment maintenance
Improve Working Environment
Liberate operators from heavy physical labor and dangerous environments.
- Reduce dangerous operations, ensure personnel safety
- Reduce labor intensity, improve work efficiency
- Provide good operating environment
Comparison with Traditional Power Distribution System
| 对比项目 | 传统配电系统 | 智能配电解决方案 |
|---|---|---|
| 数据采集 | 人工抄表，数据滞后 | 实时自动采集，精度高 |
| 故障处理 | 人工排查，耗时较长 | 自动报警，快速定位 |
| 能源效率 | 一般，缺乏优化手段 | 高，智能优化控制 |
| 运维成本 | 高，依赖人工巡检 | 低，支持远程运维 |
| 决策支持 | 经验驱动，缺乏数据支持 | 数据驱动，智能分析 |
Applicable Scenarios
Automobile Manufacturing
Automated production lines for automotive parts processing and vehicle assembly, improving production efficiency and quality.
Electronic Manufacturing
Automated production and testing of precision electronic components, ensuring product quality and consistency.
Food and Beverage
Automated packaging and sorting for food and beverages, improving production efficiency and hygiene standards.
Pharmaceutical Manufacturing
Automated production and packaging of pharmaceutical products, ensuring product quality and compliance with GMP standards.
Application Cases
Smart power distribution solutions have been successfully applied in multiple industries, bringing significant value to customers
Smart Power Distribution System Upgrade Project for an Automotive Parts Manufacturing Enterprise
Provided smart power distribution system upgrade solutions for an automotive parts manufacturing enterprise, achieving a 35% reduction in energy consumption, reliability improved to 99.9%, and operation and maintenance costs reduced by 40%.
Implementation Case of Automation Solution for 10MW Photovoltaic Power Station
Provided an automation solution for a 10MW photovoltaic power station, achieving a 15% increase in station operating efficiency, an 8% increase in power generation, a 50% reduction in operation and maintenance costs, and realizing unattended operation.
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